SAFE’S SPECIALITY: QUALITY CONTROL
Quality control is the cornerstone of the entire production chain: from the arrival of materials, to their processing, and right up to the assembly and testing of the entire solution. Starting from the acceptance of raw materials, the documentation is checked and subjected to control. If the check on compliance with SAFE specifications is negative, the material can be rejected and returned to the supplier or reworked. The finished products undergo a series of checks to ensure the correct manufacture and functionality of each component. Subsequently, all solutions are trialled and tested before being sent to the customer. Testing normally lasts 4 hours and takes place in a special area with 4 sections, all complying with safety standards according to three risk factors: gas, pressure and electricity. The large area supplied makes it possible to:
Reduce risks related to safety
Increase production capacity
Increase product reliability and performance
HQ, WHERE INNOVATION TAKES SHAPE
Quality is also demonstrated through a production process that takes place entirely within SAFE, using raw materials made in Italy and combining manual skill and technology. A painstaking process with a craftsman's approach, combining manual skills and highly specialised training.
Total surface area
Offices and SVC
Assembly and testing
MATERIAL ACCEPTANCE AND STORAGE
The designated personnel verify the products and accompanying documentation by identifying the material, and by carrying out the checks specified by internal procedures. During acceptance the components may be subjected to testing according to the quality control procedure. The material is stored in designated areas and vertical warehouses according to the type of product, while awaiting shipment to the Customer or use in production.
CUTTING OF RAW MATERIAL AND MECHANICAL PROCESSING
Raw materials, including metal bars, are cut according to the dimensions required for machining on machine tools. This is followed by turning and milling carried out by innovative machinery to obtain a part corresponding to the design drawing.
Assembly of the compressor and the entire system is carried out by SAFE’s technical experts in according to the design, based on the bill of materials, diagrams and relevant specifications.
The heart of the system is the compressor, which can be placed inside a cabinet if required by the customer's specifications. The entire structure is designed to reduce noise pollution and is painted with special low environmental impact formulations.
Other equipment such as cylinder packs, dispensers, air coolers or dryers can be added to the system. All of them are made in SAFE and designed to rationalise spaces.
At the end of the assembly activity, the system performs a functional and leakage test in full compliance with safety regulations in a designated area. The dispensers are also tested to check that they are functioning and calibrated perfectly. At the end of the operations, a report is compiled containing the system data, the performance and the result of the testing.
PACKAGING AND SHIPPING
The products to be shipped are carefully packed and protected to ensure integrity and safety, and to avoid damage during transport. The system is then loaded using special equipment and sent to the customer, together with all the corresponding documentation.
I nostri prodotti soddisfano tutta una serie di certificazioni UE, atte a dichiarare la loro conformità e commercializzazione: MSD sulle macchine, ATEX per prodotti in ambienti esplosivi, PED relativi alla pressione, EMC per i prodotti elettrici e LUM sulla bassa tensione.
Our products conform to a whole series of EU certifications, which declare their conformity and marketability: MSD on the machines, ATEX for products in explosive environments, PED concerning pressure, EMC for electrical products and LUM on low voltage.